Bystronic Laser Error Code List Jun 2026

Are you seeing a specific numerical code on your screen right now? Bystar 4025 machine error messages

Indicates a communication lag or hardware failure in the X, Y, or Z-axis motors.

Could be a communication error with the head. Inspect the connection cables. Laser Head / Flashlamp Failure bystronic laser error code list

For CO2 lasers (BySpeed, BySprint Classic):

| Code | Subcode | Error Name | Description & Solution | | :--- | :--- | :--- | :--- | | | E760.0 | Encoder over-temperature | Encoder is overheating. Check for adequate cooling and inspect the motor/axis for excessive friction. | | E994 | E994.0 | Station numbers conflict | Duplicate or conflicting station numbers in the automation system. Review and correct station configurations. | | EB00 | EB00.1 | Position deviation overflow | The actual axis position deviated too far from the commanded position. Check for mechanical binding, loose couplings, or servo tuning issues. | | EB01 | EB01.0 / .1 / .2 / .3 | Position reference increment errors | The position reference increment is too large, continuous, or has overflowed. Often tied to incorrect electronic gearing or CAM profile settings. | | EB02 | EB02.0 / .1 | Fully closed-loop position deviation error | Excessive deviation in a fully closed-loop control system. Inspect feedback devices (linear scales) and mechanical drive components. | | EB03 | EB03.0 / .1 / .2 | Electronic gear ratio beyond limit | The programmed electronic gear ratio exceeds the allowable limit for H05.02 or the electronic gear settings 1 and 2. Recalculate and correct the ratio. | | EB04 | EB04.0 / .1 | Gantry position deviation | Errors related to gantry axis misalignment. Indicates the two sides of the gantry are not synchronized. Re-home and check for mechanical obstructions. | | EE09 | EE09.0 / .1 | Software position limit / Home setting error | The programmed software limit or home position setting is invalid. Review and correct these parameters in the CNC software. | Are you seeing a specific numerical code on

These errors arise within the ByVision interface and relate to operation.

| Error Message | Likely Cause | Troubleshooting Steps | | :--- | :--- | :--- | | | Vacuum leak in the resonator or gas system. | 1. Perform a leak test. Readings >1 hPa/hour or fluctuating results (2→4→10 hPa/h) indicate a leak. 2. Check "yellow tubes" and their ends for cracking. 3. Test the vacuum pump—a weak pump may need rebuilding. | | "Gas Pressure Sensor Error" | Faulty sensor, gas line leak, or incorrect pressure. | 1. Test or replace the gas pressure sensor. 2. Check for leaks in the gas line. 3. Calibrate the pressure values to the manufacturer's specifications. | | Error on Resonator Startup | Thermostat failure, missing phase, or transformer issue. | 1. Open the front transformer cover; test the thermostat with an ohmmeter. 2. Check for a shorted transformer or rectifier. 3. Verify that all three phases of the power supply are present. | Inspect the connection cables

When you need expert help, Bystronic provides several support channels. You should also know that error codes and their meanings can vary by model.

| Code Range | Category | Description | | :--- | :--- | :--- | | 1xxx – 1xxx | | Resonator, gas mixture, or beam path issues. | | 2xxx – 3xxx | Axis & Drive | X/Y/Z axis positioning, motors, or encoders. | | 4xxx – 5xxx | Cutting Head & Optics | Focus position, lens contamination, or nozzle collision. | | 6xxx – 7xxx | Gas & Assist Gas | Pressure too low/high, gas type mismatch, or leaks. | | 8xxx – 9xxx | Cooling System | Water flow, temperature, or chiller faults. | | 10xxx – 12xxx | Control & Software | Communication errors, software crashes, or ByVision issues. |

Here are some systematic approaches to troubleshooting Bystronic laser errors: